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  • Writer's pictureNATALIA SOUSA

Ford To Build ‘Project T3’ Electric Truck at BlueOval City

Ford Motor Company says they are on track with constructing their BlueOval City mega-campus. The electric vehicle and battery manufacturing campus in West Tennessee begins production in 2025, and will be home to Ford’s second-generation electric truck, code-named Project T3. The campus can produce 500,000 EV trucks a year at full production.

Ford and partner SK On are investing $5.6 billion in the campus and creating approximately 6,000 new jobs. Ford has launched a comprehensive education and training effort called BlueOval Learning to prepare future employees. BlueOval City is designed to be Ford’s first carbon-neutral vehicle manufacturing, and battery campus as Ford works to power all Ford plants globally with renewable and carbon-free electricity by 2035.

“Project T3 is a once-in-a-lifetime opportunity to revolutionize America’s truck. We are melding 100 years of Ford truck know-how with a world-class electric vehicle, software and aerodynamics talent. It will be a platform for endless innovation and capability,” said Jim Farley, Ford president and CEO.

According to the company, the manufacturing process will focus on cost efficiency and quality technology that will make BlueOval City the modern-day equivalent of Henry Ford’s Rouge factory. BlueOval City also is a crucial part of Ford’s plan to scale EV production and make them more accessible to its customer. Ford says they are targeting a production run rate of 2 million EVs annually globally by late 2026.

Ford believes its F-150 Lightning has already shifted people’s expectations about the capability, driving enjoyment and productivity EV pickups can deliver. In addition, Ford’s Project T3 aims to grow and reinvent the Ford truck franchise. Ford, therefore, is developing its second-generation EV truck in tandem with the all-new assembly plant, resulting in efficiencies never before possible – such as a 30 % smaller general assembly footprint than traditional plants while delivering higher production capacity.

Meanwhile, Project T3 team members ensure they deliver the capability and innovation customers expect from Ford trucks with a fraction of the complexity of previous truck programs.

Project T3 is short for “Trust The Truck” – a code name that stuck after the development team made it their rallying cry. The team’s single guiding principle has been to create a truck people can trust in the digital age – fully updatable, constantly improving, and supports towing, hauling, exportable power, and endless innovations owners will want.

The assembly plant will use carbon-free electricity from the day it opens. In addition, for the first time in 120 years, Ford also is using recovered energy from the site’s utility infrastructure and geothermal system to provide carbon-free heat for the assembly plant – saving about 300 million cubic feet of natural gas typically needed each year to heat similarly sized vehicle assembly plants.

The campus’ new utility system will save 50 million gallons of water each year by reducing evaporation from the site’s cooling towers. Plus, the zero-waste-to-landfill site is designed to use no fresh water for its assembly processes. Ford also intends to develop a holistic stormwater management system separate from the water table to help protect the local environment.

The 3,600-acre campus also has a fully integrated BlueOval SK battery manufacturing site. On-site, the team will build battery cells and arrays and assemble battery packs that will be delivered just across the site into the assembly plant, in less than 30 minutes. To help reduce traffic congestion and emissions, the campus also has an on-site Lowe’s store supplying building materials, two construction equipment rental companies and three concrete batch plants.

To prepare individuals for new jobs at BlueOval City, Ford is introducing BlueOval Learning to empower future workers to build an EV future in America. This talent development program will strengthen skills, provide teacher support and increase work-based learning experiences. Key elements include:

  • Building STEM curricula: Ford will support K-12 schools and universities to expand existing STEM-related curricula and infrastructure

  • Bringing advanced manufacturing to local schools: Ford will provide mechatronics training equipment and program development in Haywood, Tipton and Lauderdale counties

  • Kick-starting careers in high school: Ford will help to expand certifications and dual-enrollment opportunities for students

  • Experiential learning: Ford will partner with colleges and universities to develop work-based learning such as co-ops and internships

  • Premier training in advanced technologies: Ford will collaborate with higher education institutions to provide training on advanced manufacturing, EVs and battery manufacturing

  • BlueOval City TCAT: This state-of-the-art training center, a $40 million investment by the State of Tennessee and created with the Tennessee Colleges of Applied Technology, will be a hub for education resources and best-in-class training programs.

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